FoamFit Tools
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Tool Foam Blanks

Make your own tool organizers using our foam blanks. This is the same high-quality foam we use for our finished tool organizers. A bit of patience and a steady hand will allow you to organize a box full of unique tools. Read more in the complete directions below.

colors available

About our Tool Foam

Our two-color polyethylene foam is made specifically for organizing tools.

  • durable, dense, and tear-resistant
  • resistant to oils and lubricants
  • closed cell so spilled liquids don't soak in
  • thermally bonded layers won't separate
  • 3/4-inch total thickness is ideal for 1/2-inch-deep cutouts
  • bright base color makes it easy to spot missing tools

How To Cut Tool Foam

printable instructions

The instructions below outline the steps to make a foam tool organizer for shadowing tools using a handheld router. A straight bit gives the best results, and most two-flute woodworking bits work fine. A 1/4-inch diameter bit is about right to remove material quickly while still cutting tight inside corners.

In addition to a router, you'll need double-sided tape and a marker (dry erase markers work well). Wear safety glasses and consult your router manual for safe practices.

supplies

Tape the foam blank to your work surface and arrange your tools.

setup

Use a marker to trace your tools.

trace tools

Set the bit to the desired depth of cut. Use a slow rpm if your router has variable-speed settings, and plunge in the center of the cutout.

begin routing

Cut from the center making clockwise circles. The last pass should be at your marker line.

first cutout

Add additional cutouts and finger pockets.

cutouts and finger pockets

The finished result:

finished foam tool organizer
made in the USA

Our products are proudly made in the USA from US-sourced materials.

free shipping

Free shipping on all orders within the contiguous 48 US states.


Black & Red Tool Foam Blanks

black and red tool foam

See below for available sizes and pricing.

Select a 2-Pack and save 20%!

Black & Red Tool Foam Blank - Choose Size


Also see our solution for large toolbox drawers.


Also Available:
Blanks Precut for Snap-on and Craftsman Tool Boxes

Black & Red Blanks for Craftsman Boxes - Choose Size


Black & Red Blanks for Snap-On Heritage Boxes - Choose Size


Black & Red Blanks for Snap-on Masters & Classic Boxes - Choose Size


Also see our solution for large toolbox drawers.



Blue & Yellow Tool Foam Blanks

blue and yellow tool foam

See below for available sizes and pricing.

Select a 2-Pack and save 20%!

Blue & Yellow Tool Foam Blank - Choose Size


Also see our solution for large toolbox drawers.


Also Available:
Blanks Precut for Snap-on and Craftsman Tool Boxes

Blue & Yellow Blanks for Craftsman Boxes - Choose Size


Blue & Yellow Blanks for Snap-On Heritage Boxes - Choose Size


Blue & Yellow Blanks for Snap-on Masters & Classic Boxes - Choose Size


Also see our solution for large toolbox drawers.



Black & Blue Tool Foam Blanks

black and blue tool foam

See below for available sizes and pricing.

Select a 2-Pack and save 20%!

Black & Blue Tool Foam Blank - Choose Size


Also see our solution for large toolbox drawers.


Also Available:
Blanks Precut for Snap-on and Craftsman Tool Boxes

Black & Blue Blanks for Craftsman Boxes - Choose Size


Black & Blue Blanks for Snap-On Heritage Boxes - Choose Size


Black & Blue Blanks for Snap-on Masters & Classic Boxes - Choose Size


Also see our solution for large toolbox drawers.

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Solution Graphics

 
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